Alusil
Alusil as a hypereutectic aluminium-silicon alloy (EN AC-AlSi17Cu4Mg / EN AC-48100 or A390) contains approximately 78% aluminium and 17% silicon.[1][2] This alloy was theoretically conceived in 1927 by Schweizer & Fehrenbach,[3] of the Badener Metall-Waren-Fabrik, 2a Hermannstraße, Baden-Baden;[4] but practically created only by Lancia[5] in the same year, for its car engines. It was further developed by Kolbenschmidt.[2]
The Alusil aluminium alloy is commonly used to make linerless aluminium alloy engine blocks.[6] Alusil, when etched, will expose a very hard silicon precipitate. The silicon surface is non-porous enough to hold oil, and is an excellent bearing surface. BMW switched from Nikasil-coated cylinder walls to Alusil in 1996 to eliminate the corrosion problems caused through the use of petrol/gasoline containing sulfur.
Engines using Alusil include:
- Audi 2.4 V6[1][7]
 - Audi 4.2 MPI V8
 - Audi 3.2 FSI V6[7]
 - Audi 4.2 FSI V8[1][3]
 - Audi 5.2 FSI V10
 - Audi/Volkswagen 6.0 W12
 - BMW M52 I6
 - BMW M54 I6
 - BMW N52 I6
 - BMW M62 V8
 - BMW N62 V8
 - BMW N63 V8
 - BMW M70/M73 V12[8]
 - BMW S65 & S85 M Engines
 - Mercedes-Benz M112 engine V6
 - Mercedes-Benz M113 engine V8
 - Mercedes 560 SEL M117 V8
 - Mercedes M119 V8
 - Porsche 928 V8
 - Porsche 924S I4
 - Porsche 944 I4
 - Porsche 968 I4
 - Porsche Cayenne V8[3]
 
See also
    
    
References
    
- "ALUSIL - Cylinder Blocks for the new Audi V6 and V8 SI engines" (PDF). KS Aluminium-Technologie AG. KSPG-AG.com. Retrieved 13 January 2010.
 - "What is Alusil coating?". finishing dot com. finishing.com. Retrieved 13 January 2010.
 - "Rheinmetall's tradition of automotive excellence". Rheinmetall Defence. Rheinmetall-Detec.de. January 2006. Archived from the original on 25 September 2006. Retrieved 23 May 2020.
 - Addreßbuch Baden-Baden 1926 (PDF). Baden-Baden: Ernst Koelblin. pp. 49, 80, 185, 375.
 - Manicardi N. (2014). Pionieri dell'automobile. Lancia, Bazzi, Ferrari. Modena (IT): Il Fiorino. ISBN 88-7549-464-9.
 - "High-performance engine blocks for tomorrow's challenges". Kolbenschmidt Pierburg AG. KSPG-AG.com. 12 September 2005. Archived from the original on 2012-10-07. Retrieved 13 January 2010.
 - "KS Aluminium-Technologie: engine blocks for the new Audi A6". Rheinmetall AG. Rheinmetall.de. August 2004. Retrieved 13 January 2010.
 - "High-tech products for the new and advanced BMW V12". Kolbenschmidt Pierburg AG. KSPG-AG.com. 10 January 2003. Archived from the original on 2012-10-07. Retrieved 13 January 2010.
 
External links
    
- Kolbenschmidt Pierburg - official website of Alusil trademark holder